includes a Bond Ball Mill Work Index test on SAG ground ore from the first stage of the test. The ratio of SAG pinion energy to Bond BM Wi is a key parameter in a SAG mill grinding circuit design, because this ratio controls the power split between SAG and ball mills at the target T80 transfer size( ). INTRODUCTION
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WhatsApp: +86 18203695377Factor of safety f or contact stresses: For Pinion SH1= and . For Gear SH2= . ... impact mills, (2) ball media mills, (3) air jet mills, (4) roller mills, and (5) shearing attrition mills ...
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WhatsApp: +86 18203695377Ball mill diameter = m (inside liner diameter = m) Ball mill load = 35%. Ball charge mass = 113 t. Ball size = 64 mm. Step 5. The diameter efficiency factor, F 3, in step 2 can now be determined using Equation () (Figure ). As the ID of the mill has been provisionally established as m, then ... Gear/pinion assembly on ...
WhatsApp: +86 18203695377at the drive pinion(s). 4. Obtain the circuit throughput rate (dry tonnage). In the laboratory: 1. Conduct screen analyses of the circuit feed and product samples. 2. Conduct Wi test(s) on the circuit feed (see Section 8).. Use a 1,190 µm screen to close the rod mill Wi test for these purposes. Choose a closing screen for the ball mill
WhatsApp: +86 18203695377We will begin with the mill's bull gear assembly and work towards the motor, The BULL GEAR, sometimes called the RING GEAR is designed to turn the mill transforming the energy of the motor into motion for the mill. By mill we refer to Ball Mills, Rod Mills and SAG Mills. Anything gear and pinion really. The discharge end of the mill; For the ...
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WhatsApp: +86 18203695377Power drawn at the pinion is 448 kW, kWh/tonne (SAG mill) and 570 kW, kWh/tonne (ball mill) when processing mtph, for a total of kWh/tonne or % above the conventional estimate. ... Obviously, the SAG mill is consuming more and the ball mill less power than was predicted by the empirical method, but the overall ...
WhatsApp: +86 18203695377Ball mill 9000 HP Motor speed 990 rpm Mill speed 14 rpm R/L ill diameter 5 m Mill bearing 22 m Project A Twopinion girth gear drive Fig. 2A 1 Annulus, 2 pinions 2 Reducing gears, each 2stage 2 Main motors 2 Turning gears Project B Central drive Fig. 2B 1 Double planetary gear 1 Main motor 1 Turning gear
WhatsApp: +86 18203695377Ball mills and rotary kilns are most challenging applications that demand a big deal from the drive system. High performance and reliability are very important. When it comes to milling of iron ore, limestone and clinker large axial and radial forces occur. Singlepinion drives must be able to withstand the acting forces permanently.
WhatsApp: +86 18203695377The tip clearance should be. a) Able to take care of the thermal expansions during the operations. The gear ratio shows it to be a large gear. Our gears with ratio 222/27 ahs a diameter of more than 5m. b) Take care of the profile machiining the root radius etc should not be damaged during hobbing the involute.
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WhatsApp: +86 18203695377Ball mills as used in mining, cement production and allied industries consume about 40% to 56% of the total electric power ... pinion bearing temperature, mill motor temperature, mill motor vibration, pinion gear vibration of ⁰C, 44 ⁰C, 59 ⁰C, mm/s2 and mm/s2, respectively. Decrease in any of the influential factors considered
WhatsApp: +86 18203695377fRunningin procedure Ball Mill Open Gear drive. 3. Process. •load with appr. 60 % of mill balls. •continuos spraying of runningin grease. •only little charge of raw material. •check load pattern after 5, 15, 30 minutes by. using a stroboscope. •realign if necessary.
WhatsApp: +86 18203695377The pinion shaft is the drive mechanism for a mill that moves the gear train that turns the mill assembly. It is mounted on roller bearings that have a decreased friction coefficient, which requires minimum lubrication and has excellent seal. ... Ball mills and conventional milling equipment are both used to grind materials into smaller pieces ...
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WhatsApp: +86 18203695377The first step in girth gear alignment is preparation. The equipment must be shut down and deenergized, and safety protocols should be followed. Once safety measures are in place, the equipment should be cleaned, and any debris or dirt removed. The second step is measuring the alignment of the girth gear and pinion.
WhatsApp: +86 18203695377Methods to Estimate AG/SAG Mill Grinding Power Requirements. (1) Using the results of SMC data. (2) Using SAG Power Index (SPI) data. (3) Using the 1989 Barratt method updated on Alex Doll's Web site (February 16, 2015) (3) Using Don Burgess' method (11th Mill Operators Conference 2012) They seem to give very different predictions for ...
WhatsApp: +86 18203695377The pinion of the primary ball mill. 99 /89/010099+09 / 1989 Academic Press Limited 100 A. SZCZEPANIK with corrected pitch, the vibration spectrum remained very similar to the spectrum of the old A pinions.
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WhatsApp: +86 18203695377Ignoring mechanical losses in this drive train, the power transmission at each stage, defined as torque x speed, is constant. The typical mechanical inching drive motor speed is around 1500 to 1800 RPM while the mill inching speed is in the order of to RPM. Thus, the gear reduction ratio between the inching drive motor and the mill is ...
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